Union workers have been locked out at the uranium enrichment facility in Metropolis, Illinois for two months now after contract negotiations broke down over Honeywell's demand that workers give up their retiree health care coverage and pension plans. The Metropolis uranium facility is the only one in the United States that can convert U308 into the extremely deadly UF6.
Because the plant is the only conversion facility of its kind in the United States, familiarity with the Metropolis plant, and not just generic experience in the field, is essential to ensuring the plant's safety. Concerns have been raised by local community members and union officials that replacement workers at the Honeywell facility cannot safely operate the plant since they have no site-specific experience in this type of conversion facility.
Workers claim that Cote is far more interested in keeping his record profits high than actually protecting workers and the surrounding community. They believe that Honeywell CEO David Cote is willing to risk radioactive contamination in order to demand that uranium workers cut their retiree health care and pension plans.
On Saturday, nuclear regulators allowed Honeywell to start up core production at the facility, where core production had been shut down for over two months due to concerns about the training of replacement workers. The Nuclear Regulatory Commission delayed reopening the plant for several days after questions were raised about the unusually high levels of uranium that were appearing in the urine tests of several nuclear workers.
The following day, a hydrogen explosion rocked the plant. The blast shook the ground in front of the plant and could be heard a mile away, according to local reports. State Trooper Bridget Rice said that police were called to investigate to the scene of the explosion after receiving several phone calls reporting an explosion at the plant. Nuclear Regulatory Commission spokesman Roger Hannah also confirmed that there was indeed "a small hydrogen explosion that was very loud" at the Metropolis facility.
The plant splits hydrofluoric acid into hydrogen and fluoride. The hydrogen then gets scrubbed and released into the atmosphere and fluorine goes into the process. If the hydrogen and fluorine recombine, it can be very reactive and cause a non-radioactive hydrogen explosion. On Saturday, hydrogen was accidentally recombined with fluorine causing a massive explosion that could be heard a mile away and leading to the plant being temporarily shut down.
Honeywell Spokesman Peter Dapel released this statement: "There was a noise at Metropolis Works yesterday that occurred as a result of the normal venting of one of our systems.... The union workforce is very familiar with the procedure that caused yesterday's noise, having executed similar processes on at least two occasions earlier this year prior to the work stoppage with the exact same outcomes. It is common to plants that work with fluorine, and characteristic of plants that are following correct procedures."
However, union spokesman John Paul Smith claims that the workers who worked at the plant for decades said very minor explosions had occurred, but no explosion of such a magnitude that it could be heard outside of the plant. State police also could not cite an incident where they had been called to the plant to investigate an explosion at the Metropolis facility that had been reported to them by local community members.
Workers and local community members see this explosion as evidence that the quickly trained replacement workers are not qualified to operate the plant.
Local union officials claim that the workers are not properly trained to work in the plant. In a statement released last week USW Local 7-699 claimed, "The Union workforce was required to have extensive on-the-job training on running units from qualified trainers for several months prior to being qualified. We have recently learned that several Fluorination workers were deemed 'qualified' by company personnel after one week of training. Furthermore, Union employees were required to have been a qualified operator for six months on a running unit before they were allowed to begin to train another employee. The company is currently training their own employees with people who themselves are not qualified."
Additional concerns have been raised about the safety records of the replacement workers at the Metropolis facility who are employed by the Shaw Group. In 2009, a subsidiary of the Shaw Group was made to pay $6.2 million to the federal government for forcing its workers not to report safety and site violations when working on nuclear plant sites in Alabama and Tennessee.
Local community members are claiming that Honeywell is also not properly reporting safety violations at the nuclear facility in Metropolis. A recent report by Nuclear Regulatory Commission (NRC) says Honeywell has failed to notify the NRC of 37 reportable unplanned, uranium contamination events at its Metropolis facility between January 2008 and January 2010.
The Metropolis facility had previously been shut down after a release of deadly toxic UF6 gas in December of 2003, which hospitalized four community members and lead to evacuations of dozens of residents near the plant. This was only the second time in American history (the first being the infamous Three Mile Island disaster) where a site area emergency forced the evacuation of a community surrounding a nuclear power facility. The Nuclear Regulatory Commission at the time found that Honeywell "failed to implement some parts of its emergency response plan and did not provide sufficient information to local emergency responders".
The Environmental Protection Agency has also been very critical of the safety record of the uranium enrichment facility. According to the report by Sam Tranum of Uranium Intelligence Weekly, in May of 2009 the EPA listed the Metropolis facility as being "in significant noncompliance - a high priority violator" of the Clean Air Act and that the Metropolis facility had been in violation of the Clean Air Act for the nine months prior to that. Also, the EPA found that the Honeywell Metropolis uranium facility had been violating the Clean Water Act for about two years, but returned to compliance in December of 2009...
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Mike Elk @'HuffPo'
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